5 Ton Hydraulic Decoiler
Table of Contents
Introduction
Gopi Machine Tools is a renowned manufacturer and supplier of high-quality industrial machinery, offering a wide range of advanced solutions for metal forming, cutting, and processing applications. With years of industry experience and technological expertise, we have established ourselves as a trusted name in the manufacturing sector. We specialize in producing Roll Forming Machines, POP Patti Machines, Window Frame Machines, Progressive Punching Machines, Decoiler Machines & more.
Precision and efficiency are critical in the metal manufacturing industry. From the raw material to the final product, every stage must be seamless, dependable, and under control. And one device in particular—the 5-Ton Hydraulic Decoiler stands out as an essential workhorse when it comes to managing large coils of material.You are aware of the difficulties if you work in the roll forming, stamping, or any other process that requires feeding metal strips from coils. We are the best 5 Ton Hydraulic Decoiler Manufacturer.
Manual uncoiling is time-consuming, sluggish, and frequently dangerous. Even if they are an improvement, standard mechanical decoilers still have trouble handling excessively heavy coils, which can result in jerky movements, material damage, and production bottlenecks. Here is where a hydraulic decoiler’s strength and expertise really come into their own, and for many applications, a 5-ton capacity unit is the ideal choice.
What Exactly is a Hydraulic Decoiler
Let’s begin with the fundamentals. A decoiler, sometimes referred to as an uncoiler or coil holder, is a device made to hold a large coil of material usually made of metal like copper, steel, or aluminum and unroll it steadily and smoothly so that it can be fed into a press, a leveling machine, or a roll former, among other processing equipment Imagine it as a massive, industrial-grade raw material dispenser. You would be attempting to handle a huge, unmanageable roll of metal without a decoiler, which is not only exceedingly challenging but also risky and harmful to the material. We are the best 5 Ton Hydraulic Decoiler Supplier.
Why Choose Gopi Machine Tools
- Unwavering Dedication to Quality: We think it’s important to develop durable machines. The best materials and parts are used in the production of our 5-ton hydraulic decoilers, guaranteeing their remarkable dependability and longevity. Every machine is put through a rigorous testing process before leaving our factory, ensuring optimal performance right away.
- Precision Engineering for Optimal Performance: We pay close attention to every detail in the design of our decoilers. We use cutting-edge engineering methods to guarantee consistent, accurate, and seamless uncoiling, reducing material waste and increasing your output. You’ll see firsthand the impact that excellent craftsmanship has.
- Customization to Fit Your Particular Requirements: We recognize that each workshop is unique. We provide bespoke solutions if you have particular needs for your 5-ton hydraulic decoiler, including precise coil diameters or compatibility with current equipment. We collaborate closely with you to fully comprehend your requirements and provide a machine that is ideal for your business.
- Outstanding Customer Service: After the sale, our relationship with you continues. We take great satisfaction in offering exceptional pre- and post-purchase assistance. Our experienced staff is always available to respond to your inquiries, offer technical support, and guarantee that your decoiler continues to run faultlessly for many years to come.
- Affordable Prices for Unbeatable Value: We think that top-notch equipment shouldn’t be prohibitively expensive. Our 5-ton hydraulic decoilers are reasonably priced by Gopi Machine Tools, giving you great value for your money. Premium performance and quality are provided without the premium cost.
- Proven Track Record and Industry Knowledge: Gopi Machine Tools has a long history of success in the machine tool sector and has established a solid reputation for quality. We are well-versed in manufacturing procedures and the difficulties that our clients encounter. Our experience results in equipment that are not just operational but also genuinely tailored to your performance.
- Created for Your Success: Your success is our ultimate objective. We are committed to offering equipment that boosts productivity, lowers expenses, and boosts profitability. Purchasing a 5-ton hydraulic decoiler from Gopi Machine Tools is an investment in your company’s future.
Applications of Hydraulic Decoiler
- The most often used use is probably sheet metal fabrication. A decoiler is the initial stage of accurate sheet metal processing, which is used to create unique metal parts for machinery, architectural features, and HVAC components.
- Stamping and Pressing Operations: Stamping presses are used to create intricate shapes out of flat metal sheets in sectors including electronics, automotive, and appliance production. These high-speed procedures depend on a steady, regulated feed from a decoiler.
- Roll forming is a process that depends on a consistent supply of material to produce long, continuous metal profiles such as door frames, roofing panels, and structural elements. This constant flow is ensured by a hydraulic decoiler.
- HVAC Ductwork Manufacturing: Accurate sheet metal cutting and bending are necessary for the production of air ducts. The coils used in this industry are easily handled by a 5-ton decoiler, resulting in the efficient manufacturing of high-quality ducting.
- Production of Electrical Enclosures: Precision and reliability are essential in the manufacturing of electrical cabinets and enclosures. The process of decoiling guarantees that the metal is precisely flat and prepared for further cutting and shaping.
- Manufacturing of Automotive Parts: Sheet metal is used to make a variety of auto parts, including internal braces and body panels. These high-volume production lines require the use of hydraulic decoilers for feeding.
- Appliance Manufacturing: Sheet metal is used in many large appliances, such as ovens, washing machines, and refrigerators. In order to prepare this material for the manufacturing process, decoiling is essential.
- Slitting and Perforating Lines: Accurate results depend on a smooth and controlled feed from a decoiler when you need to slit broader coils into narrower strips or make perforated metal sheets.
- General Metalworking Workshops: A 5-ton hydraulic decoiler is a vital tool for efficiency and safety in any workshop that frequently works with coiled sheet metal, regardless of the final product.
Table Specifications of Hydraulic Decoiler
| Specification | Details |
|---|---|
| Coil Weight Capacity | 5 Ton Hydraulic Decoiler |
| Coil Width | Up to 1300 mm (customizable) |
| Coil Inner Diameter | 450 mm to 530 mm |
| Coil Outer Diameter | Up to 1600 mm (adjustable) |
| Uncoiling Speed | 0 to 15 m/min (with VFD control) |
| Mandrel Expansion Type | Hydraulic |
| Pressing Arm | Hydraulic with PU roller |
| Drive Type | Electric motor with gear reducer |
| Motor Power | 5 HP – 7.5 HP (Depending on model) |
| Control Panel | PLC-based with touch screen (optional) |
| Loop Control System | Infrared/Ultrasonic sensor-based |
| Frame Construction | Heavy-duty fabricated structure |
| Application Compatibility | Roll forming, shearing, slitting lines |
Benefits of Hydraulic Decoiler
- Decreased Setup Time: Your operators can spend more time producing and less time setting up thanks to accurate control and quick and simple coil loading.
- Continuous Operation: By removing disruptions and optimizing output, a dependable decoiler guarantees a consistent supply of material to your downstream machinery. Just think of how your everyday production figures would change.
- Damage Prevention: Our hydraulic decoilers’ precision tensioning and regulated unwinding capabilities guard against kinks, scratches, and other damage to your priceless raw material, guaranteeing a high-quality final result.
- Consistent Feed: Your manufacturing operations may maintain tight tolerances with the help of a consistent and precise material feed, which reduces rejections and increases customer satisfaction.
- Decreased Manual Strain: Your personnel are protected from common industrial injuries by practically eliminating awkward coil manipulation and heavy lifting.
- Controlled Environment: A safer working environment is produced by the safety elements built into our decoilers, which reduce pinch points and other risks.
- Reduced Material Waste: Accurate management over material payout enhances material use and lowers scrap, which has a direct effect on your bottom line.
- Lower Labor Costs: A hydraulic decoiler’s automation can eliminate the need for numerous operators to handle coils, freeing up your staff for more specialized work.
- Extended Equipment Lifespan: Your downstream machinery may experience less stress and wear thanks to the decoiler’s smooth and controlled feed, which might prolong its operational life and save maintenance expenses.
Types of Hydraulic Decoilers
1. Single Mandrel Hydraulic Decoiler
- Ideal for uncoiling a single coil at a time.
- Simple, compact, and easy to operate.
- Suitable for medium-speed operations.
2. Double Mandrel Hydraulic Decoiler
- Comes with two mandrels that can rotate and change coils without stopping production.
- Perfect for continuous production lines.
- Saves time during coil changeovers.
3. Hydraulic Decoiler with Coil Car
- Includes a coil car for automatic loading and positioning.
- Reduces coil loading time.
- Enhances operator safety and reduces crane usage.
4. Motorized Hydraulic Decoiler with Loop Control
- Comes with variable-speed motor and loop sensor.
- Automatically adjusts uncoiling speed based on line demand.
- Prevents coil tangling and improves feeding accuracy.
5. Customized Hydraulic Decoiler
- We also provide fully customized decoilers based on your coil width, inner diameter, outer diameter, and production line setup.
Conclusion
Optimizing every part of your production process is not only advantageous, but also essential in the highly competitive industrial environment of today. An essential piece of machinery that can revolutionize material handling, increase output, improve safety, and eventually increase profitability is a 5-ton hydraulic decoiler.
When it comes to the core of your metal fabrication operations, don’t accept anything less. Invest in a 5-ton hydraulic decoiler from Gopi Machine Tools for its strength, accuracy, and dependability. Get in touch with us right now to talk about your unique needs and find out how our state-of-the-art solutions can help you realize your full potential and reach previously unheard-of levels of productivity and profitability. Allow Gopi Machine Tools to assist you in determining how your metal fabrication company will develop in the future.